NEWS | Entries open for 2023 Brick Awards

The annual Brick Development Association Brick Awards are returning for 2023, and IG Masonry Support is proud to be sponsoring this year’s Large Housing Development category. 

With an established reputation as one of the industry’s most respected and well-attended events, the Awards celebrate the best examples of clay brick in the built environment. Each year, they attract the entry of exemplary projects from leading architects, housebuilders, developers, and contractors across 18 hotly contested categories.

The Large Housing Development category welcomes new-build, private, and public-sector residential developments. They must be sited in the UK, comprising 101 units or more, and can also include the residential element of a larger mixed-use project.

Scott Denham, Sales Director of IG Masonry Support said: “IG Masonry Support is delighted to be sponsoring the BDA Brick Awards for another year. The UK is home to many spectacular large housing developments. The annual Awards is a great opportunity to recognise not only the talented architects who design these buildings but also the highly-skilled brickwork contractors who bring the designs to life.

We encourage architects, housebuilders, developers, and contractors who have completed projects in the last two years to enter and get the recognition they deserve.”

The 2023 Brick Awards ceremony will take place at the Royal Lancaster Hotel on Wednesday 8th November 2023. The deadline for entries is Wednesday 17th May and can be made through the Brick Awards Platform.

BLOG | Evolution of masonry support solutions helps put a stylish new face on public buildings

Reliable, weather-resistant, and age-proof brick remains an ideal building material. Innovation, in terms of masonry techniques, means brick can be used in evermore inventive ways, allowing a solid, stylish finish to homes and a range of buildings. Here, Scott Denham, Sales Director at IG Masonry Support, looks at how manufacturing expertise and design technology are bringing a new look to traditional brickwork.

Due mainly to its consistent shape, compressive strength and ability to absorb water, many generations of architects have selected brick as their go-to building material. Its popularity hasn’t gone

unchallenged, however, with the past decade or so seeing the emergence of solutions such as cladding. But in keeping with the well-known phrase, ‘form is temporary, class is permanent’, brick is back in vogue as an inspiration to property owners and designers looking to emulate modern interpretations of classic architecture.

Architecturally, the intricate detailing that brickwork enables is without compare. Brick detail in the form of brick soffits, brick feature arches, deep reveals and flying beams continually make for stunning exteriors, enabling architects to create truly unique facades. Brick’s popularity in the UK and Ireland as a tried-and-trusted building source was unrivalled until modern composite cladding systems containing materials such as steel, concrete and aluminium offered a quicker, cheaper route to creating bright, contemporary-looking buildings. Such convenience comes at a cost, however. Aesthetically, modern cladding systems can begin to look tired and dated over time, thus regular and potentially costly maintenance can be needed to upkeep or upgrade them. This brings into question their long-term cost efficiency, but not-so-brick-built facades, which will retain their impressive look many years after their initial construction.

A bespoke solution

At IG Masonry Support, not only do we understand that architects need to be given creative authority over prefabricated brick features, we realise the importance of regulatory compliance and quality.

Achieving deep brick soffits and intricate brick bonds around window heads and openings is quick, easy and cost-efficient to achieve with our Brick On Soffit Systems (B.O.S.S. and B.O.S.S.+). These tailor-made bespoke solutions are designed and manufactured to meet the client’s specification. The systems are highly adjustable, enabling architects to design various shapes and depths of brick soffits whilst accommodating a wide range of bond patterns.

To meet changes to Building Regulations, IG Masonry Support engineered B.O.S.S.+, an A2 fire-rated system suitable for use on projects that require Building Regulations Document B compliance. The second generation of its original B.O.S.S. system, B.O.S.S.+ comprises a stainless-steel framework with a cement particle board backing element to which the brick slips are adhesively bonded and mechanically fixed. In short, this BBA-certified solution ticked the boxes in all of the required areas and was available to the market in 2019.

Not resting on its laurels, IG Masonry Support’s next step was to create a fully non-combustible and carbon-neutral product. The BBA-certified B.O.S.S. A1 system is ‘A1’ fire rated and has been subjected to hygrothermal testing. The product passed the rigorous examination with ease. As well as meeting current fire regulations regardless of the building’s height or purpose, the manufacturing process and environmental impacts will be significantly reduced.

Marlborough Primary School

IG Masonry Support’s B.O.S.S. system was selected as the ideal solution to create a stunning brick detail around large, circular windows, which form part of a major redevelopment at Marlborough Primary School in west London. The window feature, designed in conjunction with the project’s lead architect Dixon Jones, required IG Masonry Support to prefabricate a series of imposing circular-form B.O.S.S. deep soffit systems containing green-glazed slip bricks. The soffits’ shape and colour acknowledge the polychromy of a nearby 1911 Michelin building. In situ, this magnificent brick detailing brings an exciting, creative energy to the refurbished school’s vibrant new learning environment.

marlborough-primary-school

Alison Gingell Building, Coventry University

A new health and science building at Coventry University offers a fine example of how innovative masonry techniques have revolutionised brick’s use as a design accessory. The Alison Gingell Building was created to provide students with ‘world-class facilities’, enabling them to learn in situations that mirror real-life scenarios. Following consultations with architect Broadway Malyan, IG Masonry Support supplied the building’s standout architectural feature: 23 large-scale brick slip fins, which appear throughout the health and science block’s south elevation. The prefabricated fins were designed and manufactured by IG Masonry Support using slip bricks within a brick panel system, which the company developed to allow designers and specifiers to achieve a deeper soffit that blended seamlessly with surrounding brickwork.

Coventry University

Time and cost savings

No matter how ambitious the design, IG Masonry Support’s easy-to-install solutions deliver significant reductions in installation time by up to 90%. Any higher initial costs can be offset by saving time and money in terms of labour. A quality finish that meets the required aesthetics and blends seamlessly with the surrounding brickwork can also be achieved.

As with a beloved work of art, brick is a design classic that will continue to be rediscovered by future generations. It will ensure brick’s relevance to private homes and public buildings that will gain in style but lose nothing in terms of stature and safety by the additional design possibilities it now allows. This is due in part to companies such as IG Masonry Support and their commitment to developing solutions that enable brick, a staple construction material, to be used in ways that fire the imagination of architects and builders alike.

NEWS | International Women’s Day 2023

Today, on International Women’s Day 2023, we celebrate all of our women at IG Masonry Support and we continue to create a culture where women thrive.

We caught up with Faye Mondesir, our People and Culture Partner, who plays an integral role in the expansion of IG Masonry Support’s workforce and their development and wellbeing.


 

What advice would you give to females looking at a career in construction?
The idea that construction jobs are just for men is a complete myth! There is so many opportunities for women within construction whether it be engineering, bricklaying, welding, designing or practical work on live sites. The possibilities are endless.

What are we already doing as a business to ensure career success for women?
Our workforce is made up of 19% of females compared to 12% when I joined the business three years ago. There is no common role for females in the business and it stretches as far as technical detailers, estimating engineers, project engineers, specification and business support functions eg. marketing and finance.

For a number of years we have put a huge focus on partnerships with local schools to engage with students from a young age and showcase the wide range of roles that are available within our business. We also offer work experience and apprenticeships/trainee programmes where students are welcomed and encouraged to take time in each area of our business to see which roles interest them most.

I believe the industry still has a long way to go but it is important that we lead by example to create an inclusive and diverse workplace for our employees and future generations. We absolutely pride ourselves on the opportunities we have available.

Tell us more about why you enjoy working within IG Masonry Support?
As we celebrate International Women’s Day, it’s great to reflect on being part of a business that recognises people have lives outside of work and allows me to balance work and family.

I am both a mother and a carer, but working in a forward-thinking business means that I can coexist and succeed on a professional and personal level.

Happy International Women’s Day!

NEWS | Take advantage of opportunity to support development of bricklaying’s next generation

The Keystone Group, the UK’s largest steel lintel manufacturer has launched a new and exciting education initiative to help cement the future of brickwork students across the UK and Ireland.

Serving as an enterprising response to the current building industry skills shortfall, ‘Keyskills’ showcases a wide range of construction methods through free training support and materials. The initiative, involving Keystone Group’s IG Masonry Support, IG Lintels, Keyfix and Keystone Lintels brands, focuses on relieving financial pressures on education establishments to allow extra funding for the development and recruitment of bricklaying training courses. Owen Coyle, Divisional CEO within the Keystone Group, said collaboration with colleges and training facilities will be crucial to Keyskills’ success.

“This is a fantastic opportunity for places of education to offer first-class training programmes and ‘skill-up’ a new generation of bricklayers,” Owen Coyle said. “The shortage of skilled tradespeople throughout the building sector as a whole is a well-known, long-standing issue. We want to collaborate with education establishments to relieve financial pressure and enable funds to be re-allocated back into the development and recruitment of these training programmes.”

Keyskills has a range of gratis benefits to support the recruitment and training process including training rigs and free products to support installation education, tours of Keystone’s manufacturing facilities, training presentations from Keystone’s technical experts, awards and event sponsorship, free merchandise and equipment and more.

According to the Construction Skills Network, the UK needs to recruit 1,450 more bricklayers per year over the next five years to keep pace with building demands. But building to the requisite standard is more than a numbers game, particularly as poor brickwork has been the foremost issue on new-build inspection reports for the past decade. Therefore, instilling the right skillset in youngsters aiming to take up this most traditional and vital of trades will be essential to delivering properties that perform as designed.

Owen Coyle continued: “In the months and years to come, we hope Keyskills will have played a meaningful part in supporting the recruitment and training of the bricklayers we need to meet our future building needs. We look forward to hearing from education partners who are keen to join us on this exciting journey.”

Don’t miss out on this unique training opportunity, visit our Keyskills page to find out how you can take part in this exciting new initiative.

Lee Marley Brickwork Apprentices – each attends their local college weekly to train in bricklaying.

NEWS | National Apprenticeship Week 2023

This week (6-12 February) is National Apprenticeship Week 2023. We are spreading the word about the benefits of a career as an apprentice at IG Masonry Support. Our apprentices speak highly of the opportunities they have within the construction industry. Read below what they have to say about their experience.

 

For school leavers, there is a world of opportunity available to develop a career at IG Masonry Support.  As well as great mentoring and training, you will be working and gaining the skills to achieve fast career progression.

You will grow with us and our innovation, as we create new ways of engineering bespoke construction solutions.

Apprenticeships

From day one, you will learn new skills while getting paid!  You will have an agreed programme of learning through a college or university, and a dedicated mentor to coach and develop your skills.

We offer varied apprenticeship roles within our business, from welding in our state of the art manufacturing facility, to technical office-based apprenticeships. These roles offer excellent development and progression opportunities and a great benefits package.

Trainee Programmes

Our trainee programmes are a combination of learning whilst you work and studying for an academic qualification up to degree level study. You will be paid and have your tuition funded by IG Masonry Support.

Our trainee programmes are full-time, permanent positions which could lead to a professional qualification.

For more information on our apprenticeship opportunities, visit our careers page.

 

NEWS | Something brickin’ good is coming!

Four of the Keystone Group steel division brands have partnered up to bring the construction sector something brickin’ good

IG Masonry Support, Keystone Lintels, IG Lintels and Keyfix are currently building the foundations and all will be revealed on Tuesday 28th February 2023.

Subscribe to our mailing list below and be the first to know when we launch and also be in with a chance of being one of the first to benefit from this exciting new education initiative.

 

Keyskills Mailing List

Sign up to get all the latest on Keyskills, powered by the Keystone Group.

"*" indicates required fields

This field is for validation purposes and should be left unchanged.

 

EVENT | Join us at Specifi 2023 ‘tech-talk’ events

Specifi’s built environment ‘tech-talk’ events are back for 2023 and three of the Keystone Group brands have secured spots at a number of locations throughout the series.

The series of architecture ‘tech-talk’ events bring together architects and industry experts to discuss the latest challenges and trends within the industry. Attendees are allocated 10 minutes with each industry expert to find out more about their products and services.

IG Masonry Support, Keyfix and Keystone Lintels will be in attendance at various locations throughout the year:

  • 30th January – London (Keyfix and Keystone Lintels)
  • 7th February – Manchester (IG Masonry Support and Keystone Lintels)
  • 15th Feburary – Edinburgh (Keystone Lintels)
  • 15th March – Leeds (IG Masonry Support)
  • 17th April – Nottingham (IG Masonry Support)
  • 10th May – Bristol (Keyfix and Keystone Lintels)
  • 12th July – Cardiff (Keyfix and Keystone Lintels)
  • 2nd August – Sheffield (IG Masonry Support)
  • 23rd August – London (IG Masonry Support, Keyfix and Keystone Lintels)
  • 13th September – Birmingham (IG Masonry Support, Keyfix and Keystone Lintels)
  • 25th September – Belfast (Keystone Lintels)
  • 27th September – Dublin (IG Masonry Support and Keystone Lintels)
  • 25th October – Manchester (Keyfix)
  • 15th November – Liverpool (IG Masonry Support)

Event spaces are limited and invite only. If you are interested in attending any of these events, you should register on the Specifi website.

BLOG | Physical test data removes guesswork from masonry support specification

Masonry support systems have been crucial to improvements in both brick building design and safety. However, until IG Masonry Support drove the development of a new and reliable testing regime, assumption played a large part in the specification of ancillary masonry products for UK projects. So, how does IG Masonry Support’s testing system work, and why is there no uniform regulation regarding masonry support products? Emanuele Scarabino, IG Masonry Support’s R&D Manager explains. 

It’s very difficult to create a design code for masonry support products that can be shared, acknowledged and absorbed by other countries. In Italy and Spain, for example, masonry soffit systems and the like are not widely used due to brick not featuring as prominently within the architecture. Whilst in Britain and Ireland, where brick facades have been prevalent throughout the built environment for many decades, there has been no compelling reason to introduce regulatory testing guidelines because there have been no major issues with masonry support products in buildings.

Consistency is very important when it comes to the testing and design of building products. Without it, assessment methods and maintenance statements are a thing of individual responsibility. Whilst this approach might satisfy the requirements of one structural engineer, it might not be appropriate for another. Without uniform testing data in place, it leads to assumptions being made on a building product’s projected performance. The absence of such detail could lead to incorrect product specification dramatically increasing the risk of failure.

At IG Masonry Support, we developed a physical testing method to ensure the assumptions we made on our products’ performance were correct. In the five years since we devised the process, we’ve carried out more than 1,000 tests. It means if a consultancy engineer enquires as to why a particular masonry support system needs to allow for a specific deflection, we have the data to support our decision.

Test process

Our physical testing method was developed over several months. It’s carried out using a masonry support testing rig, a 2m x 3m steel structure that simulates the strength and response of a 10-storey building. Assessments take place at Queen’s University Belfast Laboratory using UKAS-accredited machinery. Such facilities are ideal for fulfilling IG Masonry Support’s philosophy: ‘test as much as possible in order to prove the assumptions you make’.

In terms of how we apply loads to assess the masonry support’s ‘real-life’ impact via our testing rig, we undertook finite element analysis (FEA) using three different software, the main two being SolidWorks and ANSYS. Through FEA, we identified how to replicate bricks’ weight and density and the optimum way to load them to the testing rig’s top shelf.

The process became the blueprint for hundreds of assessments, the results of which were included in a paper published in conjunction with Queen’s University, Belfast: “Experimental Study of Vertical Deflection on Bracket-Angle Stainless Steel Masonry Support Systems”. To our knowledge it is the first testing-based paper in relation to masonry support. Data and testing images included within the paper have since been shared at conferences hosted by Queen’s University Belfast and the Institution of Structural Engineers.

Software development

The need to develop products and processes that help improve building standards continues to drive us. Hence, we developed bespoke software which stores all of our test results on a single database. We designed the software to be capable of creating the ideal masonry support solution based on a set of key values including wall cavity, concrete slab height and brick density. As well as giving an accurate prediction of our masonry support system deflection, the software is capable of designing all of the other system values around it – the support’s stainless-steel thickness, for example. Will a 5mm or 4mm angle provide enough capacity? Our software will answer that question too, based on a list of stress checks that also include brackets and a range of general fixings.

The software provides a printout of the design specification of each IG Masonry Support product. From deflection estimation to fixing design, clients are provided with an accurate, reassuring summary of the system’s performance backed by test data. Industry reaction has been very positive about our innovation in masonry support test methodology, with associate engineering consultants telling us the system has instilled an additional layer of trust in IG Masonry Support products, compared to our competitors. But our innovation continues. Since we originated the software in 2018, we have carried out more than 50 updates in order to adapt and refine its performance.

IG Masonry Support’s software package benefits our engineers by bringing uniformity to the masonry support design process. It also helps our clients, as it not only selects the best system from a design perspective, it chooses the most cost-effective solution from all the available structurally-safe masonry support designs. Furthermore, the software package is very good news for the construction industry. It proves that our masonry support products are not assigned on assumptions but they have been physically tested setting the foundation for a process that can only improve building standards in terms of safety and design.

NEWS | Festive Closure

We would like to take this opportunity to thank all of our customers, suppliers and merchant partners for their continued support throughout 2022.

Our factory and offices close on Wednesday 21st December at 3pm and will reopen on Tuesday 3rd January 2023 at 8am.

Any enquiries you have before our festive closure can be sent to support@igmss.co.uk or call 01283 200 157.

The IG Masonry Support team would like to wish you all a very Merry Christmas and send their best wishes for 2023.

NEWS | Supreme products for Brick Awards Supreme Winner

IG Masonry Support is delighted to have produced bespoke masonry support and brickwork solutions to a number of the winners from the Brick Development Association (BDA) Brick Awards 2022.

The Awards, which took place on Thursday 10th November at the Royal Lancaster, London, celebrate the very best examples of clay in the UK’s built environment.

A total of 15 projects shortlisted at the annual awards were supplied with IGMS products and six of these projects won their category or were highly commended including:

Scott Denham, Sales Director at IG Masonry Support, said: “We are extremely proud to be associated with a number of the projects which were shortlisted and went on to become category winners and highly commended at this year’s Brick Awards. A particular mention goes to the

Supreme Winner, Radley College Chapel Extension. A very deserving winner featuring some of the most detailed arches ever produced by IG Masonry Support.”

 

Read more on the products supplied by IG Masonry Support to the Supreme Winner, Radley College Chapel Extension 

RadleyCollegeChapel_IGMasonrySupport
Radley College Chapel Extension – Supreme Winner (Brick Development Association Brick Awards 2022.