BLOG | The Importance of Sustainability in Masonry Support Manufacturing

 

On our journey to a more sustainable built environment, building product manufacturers must look at both the now and the future role they play. Specifiers need to think about the materials used in buildings and their environmental impact throughout their lifecycle. From manufacturing processes to material specification, these choices matter. At IG Masonry Support, this challenge has become a driving force in how our company operates and why it is committed to improving efficiencies and driving product innovation which will enable the design and construction of more sustainable buildings.

Our sustainability journey began in 2020 with the goal of delivering our B.O.S.S A1 (Brick on Soffit System) as a Carbon Natural solution. Soon after, we assessed our entire company footprint. Today, it’s not just expected but it’s more important than ever to measure the environmental impact of our manufacturing processes, materials, and supply chain. What started as a series of small operational improvements quickly evolved into a long-term strategy that has reshaped our thinking across all departments.

Our leadership team and employees are fully aware of the challenges posed by climate change and environmental degradation. That’s why we made a collective decision to commit to annual Carbon Footprint reporting and to respond proactively to our findings. In 2021, IG Masonry Support became the first masonry support manufacturer in the UK to achieve Carbon Neutral status. While we recognise that credible carbon credit schemes are not a long-term solution for achieving Net Zero, we are seeing a year-on-year reduction in the emissions we need to offset. For us, this marks significant progress. We’re proud to continue investing in responsible initiatives, including renewable energy technologies, while working to reduce our operational impact.

Reducing our carbon footprint doesn’t happen overnight. It requires sustained commitment, targeted investment, and strategic upgrades, all intentionally aimed at lowering emissions. This has included significant improvements at our manufacturing sites in Swadlincote and Cookstown, such as transitioning to 100% renewable energy tariffs, adopting electric-powered equipment, and enhancing our manufacturing technologies. We’ve replaced diesel forklifts with electric alternatives, expanded our recycling facilities, and ensured that zero waste is sent to landfill, a critical benchmark in sustainable manufacturing.

B.O.S.S A1

One of the defining moments in our sustainability journey was the development of B.O.S.S. A1. Our Brick on Soffit System not only meets but exceeds the latest A1 fire regulations. Designed to deliver superior aesthetics and structural integrity, B.O.S.S. A1 gives the appearance of unsupported brickwork while significantly simplifying installation.

What makes this product truly stand out is its environmental profile. It became the first carbon neutral product of its kind on the market, combining functionality, compliance, and sustainability. Achieving this milestone gave us the confidence and motivation to take our ambitions even further.

The certification of B.O.S.S. A1 was just the beginning. It demonstrated that sustainability can be designed into a product from the outset and that environmental performance doesn’t have to come at the expense of structural or aesthetic quality.

Science Based Targets

To ensure that our sustainability strategy was both robust and achievable, we engaged with Carbon Footprint Ltd. With their guidance we have developed measurable targets to align with the Science Based Targets initiative (SBTi) methodology, a globally recognised framework that helps companies set and achieve ambitious emissions reduction targets.

Through this framework, we identified and analysed our Scope 1, 2, and 3 emissions, giving us a comprehensive understanding of our carbon footprint. This transparency allowed us to identify immediate actions in areas like energy use and transport, while also highlighting the importance of collaboration with suppliers and partners to drive reductions across the supply chain. We are now on track to meet the 1.5°C Paris Agreement target, joining thousands of companies worldwide in tackling climate change.

None of what we have achieved would be possible without the dedication of our entire team. Sustainability is embedded within the culture at IG Masonry Support. From design to production, every individual plays a role in driving our environmental progress. Backed by ISO 9001, ISO 14001, and BBA certifications, our commitment to excellence is clear.

Looking ahead, our goal is to continue leading the way in sustainable product manufacturing and bringing innovative, responsible solutions to market.

NEWS | IG Masonry Support shapes landmark Lambeth Mission with Brick Slip Arches

IG Masonry Support played a key role in the successful delivery of Lambeth Mission, a striking mixed-use development in the heart of London, featuring a complex arrangement of bespoke Brick Slip Arches that were designed and manufactured to achieve a seamless hand-laid appearance.

Located opposite the Grade II-listed Imperial War Museum, this high-profile scheme includes a 12-storey, 137-bedroom hotel, modern community facilities, and two residential apartments for the Methodist Church. Working in close collaboration with Aros Architects, HG Construction, and brickwork specialists Bishop Ltd, IG Masonry Support designed and manufactured 105 bespoke Brick Slip Arches and more than 120 metres of Welded Masonry Support to meet the project’s structural and aesthetic demands.

One of the most technically challenging aspects of the build was achieving perfect alignment between multiple intersecting arches, especially around the terrace area, which featured 10 interconnected arches, including five internal and one external corner. Each element had to connect precisely while accommodating structural movement joints. IG’s design team developed custom templates and a series of test arches to ensure brick placement remained accurate and visually seamless across every elevation.

 

The handmade bricks chosen for the project presented another hurdle. With their natural bowing, irregular sizes and rough edges, they were difficult to cut and align but were essential to achieving the architect’s vision of a traditional hand-laid finish. Using bricks sourced directly from site, IG’s team embraced these imperfections, crafting units in a factory-controlled setting that replicated the authenticity of onsite masonry while saving time and labour.

The Brick Slip Arches and Welded Masonry Support were engineered to bolt directly to the steel structure, accommodating varying cavity widths and complex junctions. Deep soffit units were fabricated in two parts to work around the steel perimeter, with joints carefully pointed onsite to create an uninterrupted appearance.

“We approached IG in the first instance because of their known expertise in delivering high-quality masonry support solutions, said Natasha Coutts, Associate at Aros Architects. “They were the first people that we approached, and the only people that we approached. From the very first meeting, it was clear they would be the right fit.”

Antony Dixon, Site Manager at Bishop Ltd, added:
“Their engineers were onsite for the installation of the first arch. Whenever I needed support, a quick phone call was all it took. They helped us keep the project moving forward.”

By combining design expertise with off-site precision, IG Masonry Support helped bring Lambeth Mission’s bold architectural vision to life, successfully delivering complex masonry solutions that look as if they were crafted entirely by hand. The result is a standout project that blends modern construction with traditional detailing, and once again highlights IG’s commitment to quality, collaboration, and innovation.

EVENT | Brick Works Belfast with IG Masonry Support and Brick & Stone

IG Masonry Support is pleased to collaborate with Brick & Stone and the Brick Development Association (BDA) for the 2025 Brick Works Series – a nationwide programme aimed at fostering dialogue around modern brick architecture and masonry support systems.

The Brick Works Series comprises a number of lively and educational evening events designed to highlight the adaptability and creativity of contemporary brick design. These gatherings also offer professionals a valuable chance to connect with industry peers and earn continuing professional development (CPD) credits.

Each event in the series will include presentations by some of the UK’s leading architectural voices, sharing insights on innovative brick applications in today’s built environment. Attendees can expect to explore the latest trends in brickwork and celebrate the craftsmanship behind cutting-edge design.

With the support of IG Masonry Support and Brick & Stone, the 2025 series will, for the first time, include a stop in Belfast. This event will spotlight inventive brick architecture, honour expert craftsmanship, and explore the environmental advantages of clay brick.

The Belfast edition of Brick Works will take place on Thursday 7th August, from 5:00 PM to 9:00 PM, at the Titanic Distillery. It is open to architects, specifiers, contractors, and anyone with a passion for brick design.

The Brick Works Series offers an exclusive forum for thought leadership, learning, and professional networking. Participants will gain valuable insights into how clay brick continues to shape both the visual and sustainable future of UK architecture.

For further details and to reserve your place, please visit the BDA Brick Works Series website.