The Urban Nest hotel project provided a true test of IG Masonry Support’s design and manufacturing ingenuity. It was the first time the company had produced a brick-on-soffit box system, for example. This bespoke feature, used in conjunction with IG Masonry Support’s arch-forming B.O.S.S. units, ensured the building’s aesthetic requirements were met without issue or delay. Each prefabricated system arrived on site ready to install, ensuring even the most complex detailing was completed in a time and cost-effective manner.
The hotel building’s eight arches comprise six designs at 6.4m wide, and two designs that met at a 90-degree corner at the main entrance. The arches’ size and the complex structure meant they couldn’t be designed as one unit. For IG Masonry Support, this required multiple units to be bolted together to enable their correct fixing back to the structure. Without a consistent cavity on the hotel building, each B.O.S.S. unit had to be detailed individually to suit the results of a slab edge survey.
To the naked eye, the hotel’s front façade arches looked identical. However, the structure for each one varied significantly due to the inconsistent cavity. The reception corner arches’ 90-degree angle presented an additional issue. IG Masonry Support overcame this issue by designing a cornered masonry support that connected to the corner and spanned the cavity. The brick soffit systems then fixed directly to this.
In terms of the arches’ delivery, the hotel’s city centre location required an adaptable response from IG Masonry Support. Hence, the company arranged early morning deliveries to ensure materials’ safe, timely, and undisruptive arrival.